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BTTC6X26Digital service manual

Bondtech Corporation · Medical waste system

Autoclave
BTTC6X26

A field-ready guide for safe installation, operation, inspection, and maintenance.

SystemSteam + vacuum

PLC-controlled pre-vacuum, sterilization, and post-vacuum cycle.

ApplicationInfectious waste

For infectious waste and sharps—not pharmaceutical or chemical waste.

Electrical load3.25 kW

Hydraulic system, compressor, and control system combined.

Environment≤ 45°C

Ventilated indoor installation on a hard concrete floor.

Process at a glance

Treatment cycle

Five controlled stages
1LoadBins enter chamber
2EvacuatePre-vacuum removes air
3SterilizeHigh-temperature steam
4DryPost-vacuum cools waste
5UnloadRelease for disposal

Read before operation

Safety & emergency

Pressure-vessel work must follow local law, site procedures, and qualified-personnel requirements.

Never open under pressure

It is strictly forbidden to open the autoclave door while the chamber is pressurized. Confirm the zero-pressure state before releasing the interlock.

01

Over-temperature or pressure

Press Auto Stop. Operate the safety-valve hand lever only as directed by the source manual and site procedure until pressure and temperature reduce.

02

Crack, bulge, deformation, leak

Immediately close the autoclave steam-inlet valve and report the condition to the facility supervisor.

03

Safety-valve failure

Stop operation and replace with a qualified valve. Calibration must follow local regulation.

04

Door or seal fault

Do not run the unit. Contact Bondtech or a qualified professional for alignment and repair.

05

Electrical or pneumatic work

Isolate energy sources. Electrical assembly and Adjust mode are for specialists only. Never disconnect a pressurized air line.

06

Entry into chamber

Allow cooling, isolate the equipment, and use an attendant to prevent accidental door closure.

Scope limitation

This system is not intended for pharmaceutical or chemical waste, high-mercury waste, or volatile organic compounds.

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Operating manual

Text is extracted from the supplied manual. Use the page link to compare diagrams and original formatting.

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Planned care

Maintenance schedule

Use this digest with the complete source manual and applicable pressure-vessel regulations.

Daily
  • Inspect safety accessories after each batch.
  • Remove residual water and foreign matter; keep drainage clear.
  • Drain condensate from compressed-air equipment.
  • Clean debris and rubbish from the ferry platform.
Weekly
  • Clean the filter before the drain valve.
  • Check the door seal ring and drainage condition.
  • Inspect for looseness, leakage, and abnormal operation.
Monthly
  • Lubricate ring support wheels and rotating wheel with No. 2 lithium grease.
  • Lubricate the lid articulated shaft with thin oil.
  • Have maintenance workers perform the monthly inspection.
Quarterly
  • Check auxiliary devices, power system, and control system.
  • Correct loose wiring and poor contacts.
  • Lubricate rotating parts; specialist service required.
Annual
  • Arrange external pressure-vessel inspection by a qualified person.
  • Calibrate safety accessories according to local regulation.
  • Renew the internal anti-corrosion coating as required.
  • Door seal rings are generally replaced every six months.

Original source files

Drawings & PDFs

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